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Re-recognition of the Significance and Importance of Heavy Load Connectors

In the rapid development of information and electronic industry, connectors play an increasingly important role because they can simplify the assembly process of production equipment, improve the flexibility of design and production, and enhance the degree of the whole system. Whether it is "Made in China 2025", "Industrial 4.0", or "Intelligent Manufacturing" and "Industrial Internet of Things", which we often mention, all we want to achieve are the connection of equipment and equipment, equipment and people, and the connection of people and data, all of which need to rely on connectors to play a huge role.

Connector Requirements in the Industrial 4.0 Era

Although connectors are compact, with the development of industrial manufacturing towards automation and intellectualization, they are also constantly changing and innovating as connectors widely used in equipment, factory automation, power distribution and railways. In order to meet the transformation and upgrading of domestic manufacturing industry and achieve the goal of industrial 4.0, new challenges have been put forward to connectors, which not only have excellent performance and can be used in harsh industrial environment, but also meet the multiple needs of users for intelligent control equipment. Traditional connectors have been difficult to meet the needs of this market, at this time, overloaded connector applications came into being.

Heavy-duty connectors, designed for harsh application environments

Heavy-duty connectors are specially designed to meet harsh application environments. It mainly includes three important components: core insertion, pin insertion and shell. The insertion core and pin form an electrical module to provide electrical connection for the equipment, while the shell is made of metal or thermoplastic materials. The structure is strong and can provide reliable mechanical and environmental protection for electrical connection. The waterproof and anticorrosive properties of metal shell ensure that heavy-duty connectors can work in harsh environment and meet the needs of users for outdoor connections.

With connectors, don't use hard wiring anymore

When power supply, signal or data transmission are applied in practice, there are usually two connection modes, permanent hard connection or connector connection. When comparing these two choices, we should pay attention to several points. The first and most important is the frequency at which applications will be disconnected/reconnected. When choosing hard wiring, each wiring needs to be carefully dismantled and reconnected, which requires a lot of manpower costs. If there are any wiring errors, it may take several hours to troubleshoot.

The cost of using connectors in the early stage is high, but once completed, Plug and Play solutions can avoid misplugging, and there is no need for specialized technicians. For many people, the long-term advantages of using connectors far outweigh hard wiring.

Heavy-duty connectors to meet diversified connection needs

Heavy-duty connectors adopt modular design, and constantly expand their functions according to the needs of applications. It not only achieves barrier-free and fast connection between modular devices, but also ensures the transmission of signals and power supply, and meets the diversified connection needs of users.

For mechanical equipment manufacturers, installation time can be saved, safe and reliable connections can be made, and comprehensive production costs can be reduced. For terminal users, they can easily install operating equipment without any professional guidance, and maintenance becomes simple. Its advantages are mainly embodied in the following three aspects:

The pre-installation of a large number of complex circuits greatly improves the installation efficiency of the equipment and reduces the wiring error rate.

Provide high integration connection, rich combination mode to maximize the effective utilization of equipment space.

The modular structure of each function template block of the equipment can be realized conveniently and efficiently, so that the equipment can be transported, installed, maintained and maintained conveniently and safely.

Compared with the traditional connection mode, the use of heavy-duty connectors can save 20-30% of the installation cost of machining centers, while increasing the production efficiency, mainly used in industrial automation, equipment manufacturing and industrial system buildings, information and control technology and other fields.